Highway Embankment Construction Uses Wrap-Face Vegetated Wall System

Sept. 6, 2018

Pend Oreille County in New Port, Wash., needed to remove a culvert on Indian Creek that was preventing bull trout from traveling upstream to spawn. The bull trout are a threatened species under the U.S. Endangered Species Act and the stream is considered environmentally sensitive. Additionally, the county needed to address the road’s condition. Its alignment was for a 35 mph road, but the speed limit is 50 mph. It was determined to realign the road and replace the culvert with a 58-ft, single-span bridge to allow the fish to more easily move upstream and to correct the road condition. Limited physical and right-of-way access dictated that the earth-fill embankment approaches required for the new bridge would need steep wing walls.

The owner considered using steel sheet pile walls, but the cost quickly exceeded budget. Vinyl sheet pile walls did not meet the strength criteria. Residents and a local Indian tribe wanted a solution with a natural, vegetated look, rather than a concrete wall along the wetland. Pyrawall was selected because it is an engineered wrap-face, vegetated solution that costs less than a concrete retaining wall. In addition to yielding a natural look, the system’s bracing is all internal, creating a smaller footprint overall. It also can withstand animal loading expected from deer, antelope and moose in the area.

Pyrawall was used to build an east-approach embankment that is 210 ft long and 14 ft tall, and the west-approach embankment that is around 340 ft long and 18 ft tall. Once installed, the system provided immediate erosion control. The constructed wall will be 85% to 90% vegetated in four years and will provide erosion control protection for up to 75 years.

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